ZongHeng Technology

Automobile Solenoid Coil Whole Column Coiling Winding & Welding Detection Automatic Winding Machine Production Line

Product Features

Product Features:

Automatic winding, welding and testing assembly line operation mode, use the handling arm to automatically clamp the bobbin and put it into the winding machine for winding, and automatically use resistance welding to weld the enameled wire on the insert after winding, CCD flatness and resistance detection shall be carried out after welding.

1. Two winding machines in operation

2. Can wind wire at terminal, direction can be vertical or horizontal.

3. The coil wire winding is flat and free of crossing and accumulation.

4. CCD automatic flatness detection (test and judge according to * * sample), the qualified parts flow to the next process for manual re inspection (the manual re inspection station is added in early production or special quality control), and the unqualified parts are automatically put into the defective product box.

5. Easy and simple to change different kinds of winding, quick fixtures (jigs) can be inter-changed easily.

6.Wire end treatment method:

a. Cut off by pulling or cut off with pneumatic scissors.

b. The waste wire falls into the waste wire slot.

7. User can edit program by 7-inch LCD touch screen. Man-machine interactive visual education system, the operation is like What You See Is What You Get(WYSIWYG).

8. CCD automatic flatness detection (detection and judgment according to * * sample), the qualified parts flow to the next process for manual re-inspection (the manual re-inspection station is added in the early production or special quality control), and the unqualified parts are automatically put into the defective product box.

9. The defective product box will be locked to prevent the operator wrong operation to take out defective product from the defective product box and continuing to use it.

10. The resistance welding control program includes counting the welding times of electrode head (set by * * process), and polishing (or replacing) the electrode after setting a certain number of welding times.

11. In the process of resistance welding, there are no problems such as explosion welding or missing welding.

12. Automatically detect the resistance value, the qualified products will be stored. The unqualified products will be put into the defective product box.

13. Main shaft and XYZ shafts adopt AC servo motors. Ensure fast and precise running speed and positioning speed of each axis.

14. The control area is equipped with START and EMERGENCY STOP buttons, which is easy, simple, safe for operation.

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